
The state of the art Forty Below® ZVB Vest™ is a super lightweight, non-insulated “zone vapor barrier” vest designed to help prevent moisture buildup in your clothing layers between you and your backpack. Say goodbye to that sweaty, soaked-back feeling in your jacket or pack—this vest helps keep you drier and more comfortable during high-output activities.
We invented this unique vest back in the 1980s to solve a common problem in extreme cold and high-altitude climbing. When carrying a backpack, perspiration can build up between your back and your clothing layers—causing down suits, jackets, fleece, or wool mid-layers to become damp. Once down insulation gets wet, it loses much of its warmth and can be extremely difficult to dry, especially on long expeditions. This vest helps manage moisture in that critical zone, making it an ideal tool for those who sweat heavily and need to preserve the insulating power of their layers.
This new version of the 40 Below® Zone Vapor Barrier Vest™ represents the state of the art, featuring advanced lightweight materials and a dynamic fit for maximum performance and comfort. These upgrades make the vest ideal not only for high-altitude and extreme cold climbing, but also for cold-weather endurance athletes—including participants in fat-tire bike races, cross-country ski and snowshoe races, and long-distance events like the Iditarod Trail Invitational, Arrowhead 135, Fat Pursuit, and others around the world.
“Anyone who has carried a pack and sweated and soaked their insulation, which then froze or didn’t dry should realize what an advantage this radical product could be in your climbing wardrobe. I give it a 9 on a scale of 1 to 10…”
Marc Twight Rock and Ice Magazine Product Review, February 1993

The “front panel zone” is made of a stretchy thin polyester fabric that allows moisture to wick well and dry fast. The front shape is shorter than the back to help keep out of the way of hip belts and climbing harnesses. The large arm openings allow for maximum freedom of motion and reduced restriction. Front closure is 4 small snaps to help keep it lightweight, low profile, and allow maximum moisture passage.

The “back panel zone” of the vest is made of a special stretchy coated lightweight polyester fabric that does not allow moisture to pass through it. It flexes with your body movement, which is perfect for comfort when wearing a backpack! The back shape is longer cut to fit under hip belts better and insulate the lower back and kidneys
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Key Features
- Back Panel made with moisture barrier polyester that traps moisture from escaping into the next layers
- Front Panel made with breathable stretchy polyester
- Front Panel shorter cut to stay out of way of hip belts
- No Pockets (reduces weight and bulk)
- Super light and packs small!
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Specifications
- Weight: ONLY 5 oz for size medium/large
- Packed Size: Smaller than a 12 oz beer can! (3.75" x 2.25" x 2.25")
- Colors (Front Panel): White, Brown, Blue
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Sizing
"ZONE RANGE" SIZING: There are 6 sizes, each designed to fit a range of measurements. The vest is made from stretchy materials that flex to provide a better fit during movement and when wearing a pack.
Most folks choose a size similar to what they wear in base layer clothing.
Chest Circumference:
- X-Small/Small: 39 inch/99 cm (stretchy)
- Small/Medium: 41 inch/104 cm (stretchy)
- Medium/Large: 43 inch/109 cm (stretchy)
- Large/X-Large: 45 inch/114 cm (stretchy)
- X-Large/XX-Large: 48 inch/122 cm (stretchy)
- XX-Large/XXX-Large: 54 inch/137 cm (stretchy)
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